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Vacuum Thermoforming
Largest forming bed in North Karnataka at 1750 × 3250 mm. PLC-controlled machines with dual infrared ceramic heaters form ABS, TPU, PP and more into seamless, lightweight parts.
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0+ yrs
Of growth since 1991
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Business verticals
0K+ sq ft
Manufacturing & warehousing
0 lakh L
IndianOil Servo lubricants handled every month
Who we are
One group. Five businesses. Built in Hubballi since 1991.
An industrial plastics and automotive components manufacturer, a distribution partner, a retail contractor, a service provider and an educator.
Founded in 1991 by Shri Narendra Saigal, the AVN Saigal Group of Companies began as a precision plastic components manufacturer in Hubballi, with a 40,000 sq ft manufacturing unit and a 30,000+ sq ft warehouse for CFA and distribution.
From its flagship, AVN Saigal Plastic Industries, supplying Tata Motors, Tata Marcopolo, Ashok Leyland, Tata Hitachi and BEML, the group has grown into lubricant CFA logistics for IndianOil, tyre distribution, national retail brands, professional education and a Railway Consumer Depot for Indian Railways.
- IATF 16949:2016 certified manufacturing, TÜV SÜD Germany
- CFA for IndianOil SERVO® in North Karnataka, SAP-enabled
- Railway Consumer Depot for South Western Railway / IOCL
Our journey
From Eagle Brushes to Indian Railways.
- 1981Eagle Brushes
Shri Narendra Saigal enters plastics with an Export Oriented Unit.
- 1991AVN Saigal Plastic Industries
Founded in Hubballi; Vijesh N. Saigal joins the business.
- 2008IndianOil SERVO®
CFA for SERVO lubricants, North Karnataka.
- 2009Skymount Inc.
CAD, CAM, CAE and Interior Design education.
- 2016Michelin & Easybuy
Tyre distribution and Landmark Group retail stores.
- 2019TATA Westside
Showroom opens in Shivamogga, 4 May 2019.
- 20213PL services
Logistics for JK Tyre and Cavendish Industries.
- 2022Railway Consumer Depot
Fuel supply from IOCL to South Western Railway.
Our businesses
Diversified by design, united by quality.
01ManufacturingAVN Saigal Plastic Industries: IATF 16949 certified thermoforming and injection moulding for bus, automotive and industrial OEMs.
02CFA & DistributionIndianOil SERVO® CFA for North Karnataka since 2008, Michelin tyre distribution, and 3PL services for JK Tyre and Cavendish.
03RetailEasybuy (Landmark Group), People Store (Aditya Birla Group) and Westside (a TATA Enterprise) stores across Karnataka.
04EducationSkymount Inc. and EduCADD: professional courses in CAD, CAM, CAE and Interior Design since 2009.
05Service ProviderRailway Consumer Depot (RCD): fuel supply chain from IndianOil to Indian Railways, South Western Railway.Explore The process
How vacuum thermoforming works.
A plastic sheet is heated, drawn over a precision mould by vacuum, cooled and released as a seamless three-dimensional part, on machines with beds up to 1750 × 3250 mm.
- 01
Heating
Dual infrared ceramic heaters bring the sheet to forming temperature, zone by zone.
- 02
Vacuum forming
The softened sheet is drawn tight over the mould, capturing every detail.
- 03
Cooling
The part holds its new shape as it cools on the tool.
- 04
Release
The component is released, trimmed and inspected before dispatch.
Core capabilities
Two processes. One accountable partner.
02
Injection Moulding
Microprocessor-based machines from 50 to 300 tonnes with shot weights up to 1000 g, producing precise, repeatable components at volume.
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03
Design & Tooling
In-house conversion of 2D and IGES drawings into production-ready moulds in wood, FRP and aluminium, machined on VMC for fast development.
View capabilityIndustries & products
Engineered for every application.
How we work
From drawing to delivery, in-house.
012D drawing
Customer drawings or samples are converted into manufacturable designs.
023D / IGES model
Our design team builds precise IGES models for tooling.
03Mould making
Wood, FRP or aluminium moulds made in-house and machined on VMC.
04Finished component
Formed, trimmed, inspected and delivered by our own fleet.
Our partners & associated brands
Manufacturing unit
Built for scale, run with discipline.
Industrial experience
35+ years of experience in the plastics industry.
Best product quality
A wide range of products across categories, made to the highest quality.
Trusted by big brands
Relied on by leading OEMs for their premium products.
Excellent service
Committed to on-time delivery and responsive customer service.
Recognition
Recognised for business and leadership.
The Times Group Vijay Karnataka Achievers Award for Outstanding Performance in Business, 24 June 2019, presented by Shri Jagdish Shettar
TiE Hubli recognition for outstanding contribution to the growth of regional economy and commerce, 28 September 2019
Certification of Leadership in Business Management, University of Oxford, London
Visionary Laghu Udyog Mitra Mandal India Award
Achiever Of Karnataka Award
TATA MOTORS SMARTWAY Award
TATA MOTORS Award
SME Sector Award
Servo CFA Meet Award
Sustainability
80 kW of rooftop solar, and a greener Hubli.
We generate 80 kilowatts through our rooftop solar system and lead by example with the Go Green Initiative, from tree plantation drives with CII to RO drinking-water plants for the community.
Our commitment